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Progress towards greener growth

 

 

Originally reported by Francis Kan in The Business Times, 2025.

 

 

The company is exploring further innovations, including using absorption chillers powered by waste heat to replace conventional air conditioning

PROGRESS Galvanizing, a solutions provider for hot-dipped galvanising and sandblasting, has been serving industries from construction to marine and offshore for more than three decades. In recent years, it has committed to embedding energy efficiency at the heart of its operations. This includes setting up an energy management team and aligning its processes to the ISO 50001:2018 framework.

As a small and medium-sized enterprise (SME), Progress initially faced challenges in technology and resources, but overcame them by tapping into external expertise. It worked with the Energy Efficiency Technology Centre and its energy management consultant Nexus Quest, to address challenges such as lack of technological resources, including portable energy meters, and limited competency in conducting Level 3 energy audits and energy reviews. 

“Through their guidance, we gained access to the necessary tools, built technical capabilities, and adopted best practices that enabled us to address issues more systematically and implement effective solutions with confidence,” says Joyce Lee, Progress’ operations manager, and also its energy manager.

Progress has since rolled out a series of impactful projects. One key initiative was the replacement of old compressors and dryers with variable frequency drive models, supported by the National Environment Agency’s Energy Efficiency Fund. This move replaced ageing equipment across both its sandblasting department and auto galvanising plant, resulting in annual cost savings of more than S$109,000 and abatement of about 164 tonnes of carbon dioxide equivalent.

The company also tackled waste heat recovery. By installing an economiser in one of its furnaces, Progress was able to capture and reuse heat that would otherwise have been lost through flue gases. This project alone brought annual energy savings of 0.87 terajoule, or S$13,000 in cost savings, along with nearly 99 tonnes of carbon dioxide equivalent reduction.

The company also embraced digitalisation through the implementation of an energy management information system, giving workers access to real-time data on energy use. The effect on behaviour has been immediate.

“Following the implementation of the energy management information system, workers have become more aware of energy consumption. With real-time data on the energy use of each equipment captured daily in minutes, they are now more mindful in their actions – for example, covering the zinc bath with its lid and switching off idle machines after the shift ends,” explains Lee.

These efforts have not gone unnoticed. At the Energy Efficiency National Partnership (EENP) Awards 2025, Progress was honoured with the Outstanding SME Award for its strong commitment to energy efficiency and greenhouse gas management. This accolade follows earlier accolades; the company was certified to the ISO 50001:2018 standard in 2022, and earned an honourable mention in the Outstanding SME Award category at the EENP Awards 2023. 

Looking ahead, the company is exploring further innovations, including using absorption chillers powered by waste heat to replace conventional air conditioning in its dormitory.  

“By maximising the recovery of waste heat, we can further reduce electricity consumption, lower operating costs, induce further carbon abatement and strengthen our commitment to sustainability,” says Lee.

Through steady investment, partnerships and the commitment of its employees, Progress is demonstrating how SMEs can advance sustainability while strengthening its competitiveness.  

能源管理表现卓越 八家企业获颁节能奖

获颁杰出中小企业奖的是联进热浸镀锌(Progress Galvanizing)有限公司。联进运营与能源经理李耀凤受访说,公司在2022年开始落实能源管理,了解能源评估和审计,分析能源数据,以及识别低效设备。

初期,考虑到员工都不属能源专业背景,升级和安装设备也需要资金,李耀凤和团队于是向国家环境局申请节能津贴。她指出,公司主要的能源消耗来自炉窑排出的烟气,也就是天然气燃烧产生的烟气。在整个生产过程中,天然气消耗占总能耗高达约80%。

然而,炉子必须24小时运行,于是团队设法从烟气中回收能量。通过安装余热回收器,把烟囱排出的烟气余热回收,然后用来加热化学槽。原本这个化学槽需要用锅炉加热,现在则完全利用烟气中的热能加热,不仅大幅节省能源,也减少碳排放。

他们还升级热浸镀锌和喷砂作业所使用的压缩机。两项举措合计每年为公司节省超过700兆瓦时的能源,相当于1600多户家庭的用电量。

  • Writer: progressgalvanizing
    progressgalvanizing
  • Dec 26, 2017
  • 1 min read

To usher in the new year, our employees were in for a little food treat. Nothing like a fellowship over food to bring cheer to the atmosphere!


Here's wishing everyone a very blessed 2018 ahead!


Best greetings, 

Progress Galvanizing Pte Ltd

 
 
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